GMFRS – KING STREET

1. Demolition of the Fire Training Tower

Challenge:

• The training tower was structurally robust, designed to withstand extreme heat and load during firefighter drills.

• Its position within a confined site posed a risk of debris striking adjacent structures and boundary lines.

• Standard scaffolding and protection measures would not have provided sufficient containment for falling debris.

Solution:

• Our engineering team designed and fabricated a custom debris guard system, tailored specifically for the geometry and location of the tower.

• The guard acted as a barrier to catch and deflect falling materials during the controlled deconstruction sequence.

• This bespoke approach minimised vibration and impact on surrounding structures, ensured public safety, and allowed works to progress ahead of schedule.

2. Unexploded Ordnance (UXO) Risk

Challenge:

• Historic records indicated that the site carried a potential risk of UXO contamination due to wartime activity in the Stockport area.

• Before intrusive works could begin, there was a need to rule out any ordnance risk to protect operatives, plant, and the wider community.

Solution:

• TOTAL engaged with specialist UXO consultants to provide a full risk assessment and guidance on mitigation measures.

• A targeted UXO exploration survey was undertaken before groundworks commenced, ensuring the site was safe for excavation and demolition activity.

• Our team integrated the UXO specialists’ findings into the demolition methodology, allowing works to proceed with full client and stakeholder assurance.

3. Confined Site & Restricted Access

Challenge:

• The fire station was located in a busy part of Stockport with limited space for plant, equipment, and vehicle movement.

• Traffic management and public interface were critical to avoid disruption and ensure safety.

Solution:

• A carefully phased logistics plan was implemented, sequencing vehicle deliveries and waste removal to reduce congestion.

• Use of compact, high-reach plant allowed precise deconstruction without overreaching site boundaries.

• Temporary traffic and pedestrian management measures were coordinated with the local authority to maintain safe access routes.

4. Historic & Community Significance

Challenge:

• King Street Fire Station carried significant heritage and community value, requiring sensitivity in its demolition.

• Local stakeholders had concerns about noise, dust, and disruption during the works.

Solution:

• Comprehensive dust suppression systems were deployed, including atomised mist cannons and direct-to-plant suppression lines.

• A robust noise and vibration monitoring programme reassured both the client and local stakeholders that environmental impacts remained below thresholds.

• Open and transparent client and community engagement was maintained throughout the project, addressing concerns proactively and demonstrating control.

5. Programme Efficiency vs. Safety

Challenge:

• The project carried a tight programme with client requirements to meet subsequent redevelopment timelines.

• Balancing the need for progress against strict safety requirements was critical.

Solution:

• Sequenced demolition planning ensured high-risk elements, such as the tower, were tackled first with bespoke controls in place.

• Additional in-house resources were mobilised free-of-charge in critical phases to ensure the programme remained ahead of schedule.

• Daily toolbox talks, lift plans, and temporary works permits ensured safe progression without compromise.

6. Client Expectations & Satisfaction

Challenge:

• The client required confidence that the project would not only be delivered safely and efficiently but also demonstrate innovation and industry best practice.

Solution:

• By implementing innovative engineering (debris guard system), engaging specialist UXO expertise, and maintaining strong quality assurance processes, the project achieved recognition in industry award nominations.

• Continuous reporting, progress photographs, and milestone updates kept the client fully informed and reassured.

• Feedback has confirmed that the client is highly satisfied with the professionalism, communication, and outcomes of the works.